Basic Info
Certification
CE, RoHS, GS, ISO9001
Capacity
6000-10000tons/Year
Product Size
(300-650)*(100-250)mm
Casting Speed
120-180mm/Min
Product Description
Vertical semi-continuous casting machine is expertly designed for crafting copper, bronze, and brass plates and slabs. It is the ideal solution for hot-rolled plates, strips, high-precision copper plates, and foils. This equipment excels in producing precision copper, bronze, and brass rods.
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The line-frequency coreless induction melting furnace ensures perfect liquid levels and ideal casting temperatures.
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Highly stable casting process into mold crystallizers.
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Precision control for high-quality metallurgical output.
Technical Specifications
Casting Capacity
Billet Diameter Range: 80mm to 300mm (Customizable from 50mm to 400mm).
Billet Length Range: 2m to 6m, adjustable to match downstream processing needs.
Furnace System
Furnace Type: Tilting holding furnace or stationary melting-holding integrated furnace.
Furnace Capacity: 5 to 50 tons, adaptable to production scale.
Temperature Range: 1100℃ to 1250℃, suitable for most copper alloys.
Control & Safety
Control Mode: PLC-based automatic and manual operations.
Monitoring: Real-time insights into casting temperature, withdrawal speed, cooling water flow, pressure, and billet length.
Safety: Emergency stop buttons, over-temperature alarms, over-pressure alarms, and interlock protection.
Core Features
➤Automatic temperature measurement and closed-loop control system.
➤Individually replaceable furnace and holding units.
➤Adjustable crystallizer width (330-450mm) and thickness (16-23mm) made of stainless steel (304).
➤Secondary cooling device reduces billet temperature below 50°C.
➤AC frequency conversion servo motor ensures synchronous casting strip transmission.
➤3 independent hydraulic systems for sophisticated operational control.
➤10-inch+ monitor for clear visual access to all vital production statistics.
Supply Scope
| NO. |
Model/Description |
QTY |
Remarks |
| 1 | Frequency casting furnace assembly | 1 Set | Overall pouring and inductor connection |
| 2 | Furnace construction molds | 1 Set | - |
| 3 | Power cabinet | 1 Set | - |
| 4 | Regulator | 1 Set | - |
| 5 | Hydraulic unit | 1 Set | - |
| 6 | Water distribution system | 1 Set | Made of stainless steel |
| 7 | Water supply cables | 2 Pcs | - |
| 8 | Furnace construction materials | 1 Set | - |
What We Can Provide
Our offerings encompass line-frequency induction melting furnaces, horizontal and upwards continuous casting machines, semi-continuous casting machines, heat treatment furnaces, extrusion machines, wire drawing machines, rolling mills, and cooling towers. We provide complete turnkey project management including consultation, installation, commissioning, and operation process training.
Frequently Asked Questions
Q1: What types of materials can this semi-continuous casting machine process?
The machine is specifically designed for high-precision casting of copper, bronze, and brass plates, slabs, and rods.
Q2: What is the typical casting capacity and billet size?
Common billet diameters range from 80mm to 300mm, with lengths between 2m and 6m. Custom sizes from 50mm to 400mm are available upon request.
Q3: How does the control system ensure product quality?
The system utilizes high-end PLC control for real-time monitoring of withdrawal speed, casting temperature, and cooling water pressure to ensure metallurgical consistency.
Q4: What safety features are integrated into the equipment?
The equipment includes emergency stop functions, over-temperature/over-pressure alarms, and interlock protection for all key components to ensure operator and machine safety.
Q5: Is the equipment customizable for specific factory layouts?
Yes, we provide tailored solutions including adjustable crystallizer dimensions and modular furnace units to meet unique production demands.
Q6: What payment and shipping terms are supported?
We support FOB, CFR, CIF, and DAP terms. Payment options include L/C, T/T, Western Union, and more. Shipments can be arranged via sea, air, or express services.
Anugenix Lift
