Automated Liquid Vial Filling Equipment/ Vial Powder Bottling and Capping Application Machine Filling Machine/Equipment

After-sales Service:	Field Installation, Commissioning and Training
Certification:	CE, GMP, ISO
Condition:	New

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Basic Information

Model NO.

Customized Series

Voltage

380V

Warranty

1 Year

Pump Type

Ceramic, Peristaltic, or Metal Pump

Process Type

Washing, Sterilizing, Filling, Stoppering, Capping

Precision

High Precision

Industrial Use

HPLC, UPLC, LC, GC, LC-MS Analysis

Control

Computerized PLC System

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Product Description

This advanced automated unit is designed for washing, drying, and filling ampoules and vial powders. It is primarily utilized for the comprehensive processing of 2-20ml vials, including ultrasonic washing, hot air circulation drying, high-precision screw filling, and secure capping/sealing.

The equipment features a disc-type clamping bottle washing mechanism, servo motor-driven metering for exact powder dispensing, and high-precision positioning. The design is fully compliant with GMP specification requirements, offering reliable operation, easy maintenance, and a high degree of automation.

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Production Procedures

Vial Bottle → Ultrasonic Washing → Multiple Water Flushing & CA Blowing → WFI Flushing → Drying & Sterilizing → Cooling → Nitrogen Charging → Filling → Stoppering → Capping → Finished Products

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Detailed Process Steps

Step 1: Ultrasonic Washing

Utilizes continuous net belt conveyor and ultrasonic technology to clean both the interior and exterior of medicinal vials thoroughly. Features a unique diamond clamp movement system.

Step 2: Sterilizing & Drying

A laminar flow sterilization tunnel reaches temperatures up to 320ºC for efficient depyrogenation (3Logs reduction). Includes preheat, heating, and cooling zones.

Step 3: Aseptic Filling & Stoppering

Integrates advanced aseptic technology for high-speed liquid filling, ensuring product integrity and precise volume control.

Step 4: Capping

Continuous single capping disc system designed for aluminum caps, providing high-speed sealing with minimal damage to vials.

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Key Advantages

Compact linkage line for continuous operation from washing to capping.
Full PLC total control with touch screen interface for stable operation.
Data saving function for power-off restarts.
Integrated CIP (Cleaning-In-Place) station for the sterilizer mesh belt.
Intelligent sensors: No vial - No filling/stopper/capping.
Automatic rejection system for unqualified vials.
Construction with SS 316L for all parts in contact with drugs.
Audit trail and data integrity features for regulatory compliance.

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Technical Parameters

Model	Type I	Type II	Type III
Suitable Size	2 - 25 ml
Capacity (pcs/h)	6,000 - 12,000	8,000 - 18,000	10,000 - 24,000
Power Consumption	69.8 kw	85.8 kw	123.8 kw
Net Weight	7500 kg	8000 kg	8100 kg

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Frequently Asked Questions

Which international standards does the equipment follow?

All our equipment is designed and manufactured in strict accordance with GMP, FDA, and WHO requirements to ensure global compliance.

Can the machines be customized?

Yes, we provide full customization services to tailor the machinery according to your specific production requirements and site layout.

What regions have you exported to?

We have successfully exported equipment to over 45 countries across Asia, Europe, the Middle East, Africa, and South America.

How do you handle after-sales service?

We respond to inquiries within 24 hours via email or phone. If a local agent is available, they can be dispatched to your site within 24 hours to assist with troubleshooting.

Do you offer staff training?

Yes, we provide comprehensive training for your staff during the installation phase at your site. Alternatively, your staff is welcome to receive training at our factory.

What certifications do you hold?

Our manufacturing processes and products are certified under ISO and CE standards.